Luy Honing?
Honingmuy liggéeyu jeexal bu jaar yoonxeer abrasif(ñu leen di woowe jumtukaayi honing) ñu ngi koy jëfandikoo ngir dindi tuuti ci kaw pièce bi ñuy liggéey, lu bari ci biir benn forage cylindrique.
Mébet bi mooygëna suqali surface bi, jubbanti geometrie bi (rond, cone, jub), ak def dimension yu gëna jub.
Dañu koy gëna jëfandikoo nijéego bu mujjginaaw forage, forage, wala reaming suñu soxlaa njub ak surface bu baax.
Noo ngi doxee ci Honing
Defar: Pièce de travail (dafay faral di nekk silindre, forage de vitesse, wala tube hydraulique) dañu koy tëye ci masinu honeing bi.
Jumtukaay jëfandikoo: Jumtukaayu honing bi dafa amxeer abrasifmonté ci mandrel. Xeer yi dañuy yaatu radial ngir tëf ci kaw suuf si.
Yëngatu:
Fexe rotaryjumtukaay honing → joxe jëf dagg.
Mouvement reciproqueci axis forage bi → dafay séddale dagg bi ci anam wu tolloo.
Yooyu yëngu yuñ boole dañuy defarcroix-motif tracéci kaw suuf si.
Refroidisseur / lubrifiant: Dañu koy raxas ci barabu liggéey bi ngir dindi mbalit mi ak wàññi tàngoor wi.
Dindi jumtukaay: Dañu koy saytu bu baax,0,02 – 0,15 mm, gëna suqali geometrie ak kalite surface te baña soppi dimension base bi bu baax.
Njariñu Honing
Dimension bu kawe bu jaar yoon: Mën na yegg ci ±2–5 mikron.
Finishing surface bu gëna baax: Dafay defar rëdd bu nooy, buy tëye diw (Ra 0.1–0.8 μm).
Jubbanti Geometrie: Dindi cone, ovalité, ondulé, ak distorsion yi yeneen usine yi bàyyi.
Performance bu gëna baax: Finishing crosshatch dafay gëna baaxal lubrication bi ba noppi wàññi wear ci pièce yiy daw.
Dundug komponent bu gëna gudd: Dafay wàññi friksioŋ, tàngoor wu bari, ak teela yàqu.
Barina luñu mëna def: Mën na liggéey ci mbir yu dëgër, yu dëgër, wala yu bari tàngoor, moo gëna mëna yëy.
Aplikaasioŋu Honing
Honing ñu ngi koy jëfandikoo bu bari ci liggéeyukaay yiforage ak surface yu jaar yoondañu am solo:
Oto:
Forage silindre motëru (ngir tëye diw ak wàññi yàqu-yàqu piston bi).
Roulement arbre à vilene, bielle de connexion, injecteurs d'essence.
Hidrolik ak pneumatik:
Tube silindre hydraulique.
Boîtier pomp ak yaram vanne.
Aérospatial:
Piyeesu motëru roppalaan.
Silindre de vitesse de aterrissage.
Ingénieur général ak jumtukaay:
Forages de vitesses, roulements, bushings.
Baril de arme de fusil (affilagement de fusil).
Aparey medikaal ak jumtukaayi paj yu jaar yoon.
Lapping ak Honing: Xam wuute gi
1. Luy Lapp?
Lappmooy ab liggéeyu jeexal bu ultra- buy jëfandikoo abslurry abrasif bu yombdigganté ab lap (surface bu plat wala bu am contour) ak pièce bi ñuy liggéey ngir génne surface yu nooy te jaar yoon.
Dafay dindi mbir yu néew lool (ci mikron).
Focus cidalal, nooy surface, ak njub ci dimension.
Dañu koy faral di jàppee nijéego bu mujjginaaw ñu yëy wala ñu gëdd.
2. Ni Lapping di doxee
Slurry abrasif: Ay particule abrasif yu ndaw (oxide d'aluminium, carbure de silicium, wala diamand) dañuy nekk ci biir diw, beurre wala ndox.
Jumtukaayu Lap: Slurry abrasif bi dañu koy def ci diggante lap bi (weñ wu nooy, përëm, wala plaatu plomb) ak pièce bi ñuy liggéey.
yëngu relatif: Lap bi ak pièce de travail bi dañuy yëngu ci anam wuñu kontre, lu bari ci ay yëngu-yëngu yu bari wala figure-8.
Dindi jumtukaay: Slurry abrasif bi dafay dagg collu yu ndaw, defar surface bu nuru seetu.
Precision: Mën na def surface buRa 0,01–0,05 μmak muñ ci biirNiveau mikron yu ndaw (±0.1–0.5 μm).
3. Jëfandikoo Lapping
Optik ak weer: Lentille yi, seetu yi ak prism yi.
Metroloji: Bloku jauge, jumtukaayi natt yu jaar yoon.
Seal mekanik: Njëg yu plat yi ci pomp yi ak vanne yi.
semi-conducteurs ak elektronik: Gallette de silisium, substrat ceramique.
Aparey pajum: Jumtukaayi chirurgie, implant yu soxla surface yu nooy lool.
4. wuute yu am solo yi am ci digganté Lapping ak Honing
| Melokaan | Honing | Lapp |
|---|---|---|
| Doxalin yu xel nàngu | Jëfandikoo ay xeer abrasif yuñ boole ci kaw mandrel ak yëngu rotary + reciproque | Jëfandikool slurry abrasif bu yomb diggante plaque lap ak pièce de travail |
| Surface de travail | Forage cylindrique bi ci biir (ak yenn honing OD yu biti) | Surface bu dalal, bul wala bu jaxasoo |
| Dindi jumtukaay | Lu gëna kawe (0,02 ba 0,15 mm) | Dafa woyof lool (mikron) |
| Jub | Kawe lool (±2–5 μm) | kawe lool (±0.1–0.5 μm) |
| Finishing surface | Diw bu woyof, diwu - traur croix buy tëye (Ra 0.1–0.8 μm) | Finishing bu niru ak seetu (Ra 0.01–0.05 μm) |
| Yitté | Dafay jubbanti géometrie (rond, conique) + gëna baaxal fini forage | Dafay am dayo, nooy, ak jaar yoon |
| Jëfandiku yu bari | Silindre motëri, tub hydraulique, forage de vitesse | Optique, seal, bloc de jauge, semi-conducteurs |
Ci gàttal:
Honingmoo gënforage silindrikfuñu soxlaa jubbanti geometri + diwu-finisioŋ buy tëye.
Lappmoo gënsurface yu plat wala yu am konturfannooy ak jaar yoondañu leen sàkku.
Honing vs. Grinding: wuute yu am solo ak jëfandikoo
1. Luy yëy?
Yëymuy liggéeyu masin buy jëfandikoopënu abrasif buy wëréeludindi mbir yi ci kaw pièce bi ñuy liggéey.
Dañu koy njëkka jëfandikoo ngirforme, dimensionnement ak finishingci biti wala surface yu dalal.
Grinding mën na def ay tolerans yu dëgër ak ay finish yu rafet, waaye daanaka du lu sell ni honing wala lapping.
2. Ni Grinding di doxee
Roue abrasif: Dafa am pepp yu abrasif yuñ boole (oxide d'aluminium, carbure de silicium, CBN, diamant).
Rotary: Pënu yëy bi dafay wëréelu bu baax.
jaxasoo ci pièce de travail: Pene biy wëréelu dafay laal surfaasu pièce bi ñuy liggéey, daal di dagg ay puce yu ndaw.
Refroidisseur: Dañu koy def ngir wàññi tàngoor wi ak dindi mbalit mi.
Dindi jumtukaay: Dafa gëna am doole ak honing, tàmbalee ci0.1 mm ba ay mm yu bari, liko aju ci aplikaasioŋ bi.
3. Jëfandikoo Grinding
Oto & Aerospace: Arbres, roulements, engrenages, pale turbine.
Defar jumtukaay: Jumtukaayi dagg, matris, jauge de précision.
Liggéey ci wen: Yëy surface ngir plateau, yëy cylindrique ngir wàll yu rond.
Tabax ak defar: Dagg ay mbir yu dëgër (seramik, asiye bu dëgër, weer).
4. wuute yu am solo yi am ci digganté Honing ak Grinding
| Melokaan | Honing | Yëy |
|---|---|---|
| Doxalin yu xel nàngu | Jëfandikoo xeer abrasif ak yëngu rotatif + reciproque | Jëfandikoo pënu abrasif buy wëréelu |
| Dindi jumtukaay | Dafa tuuti lool (0,02 ba 0,15 mm) | Lu gëna rëy (0.1 mm ba ay mm) |
| Jub | Kawe lool (±2–5 μm) | Kawe (±5-10 μm) |
| Finishing surface | Fine, croix - tracé, diw - tëye (Ra 0.1–0.8 μm) | Finishing bu nooy, ci yoon (Ra 0.2–1.6 μm) |
| Surface de travail | Dafay gëna bari ay forage cylindrique yu biir (ci biti itam ci yenn mbir) | Surface bu silindrik, bu dalal wala bu jaxasoo |
| Yitté | Correction géométrie (con, ovale, jub) + yokkute ci lubrication | Form, dimensionnement, ak finishing surface |
| Jëfandiku yu bari | Silindre motëri, tub hydraulique, forage de vitesse | Arbres, roulements, engrenages, plaques plates |
Ci gàttal:
Yëymoo gëndindi mbir yu bariak defar surface yu plat yi ci biti.
Honingmoo gënnjeexte bu mujj ci forage yi, jubbanti geometrie, ak am motif crosshatch yuy tëye diw-.
Honing vs. Burnishing: wuute yu am solo ak jëfandikoo
1. Luy lakk?
Lakkmooy surface-xeetu jeexal jumtukaay bu dëgër, nooy (dafay faral di nekk roller wala boule) ci kaw surfaasu pièce bi ñuy liggéey ngirjëmmal plastikjumtukaay bi.
Du dagg wala dindi mbir, lakkkompresse ak nooysurface topp ci valé.
Dafay gëna rafetal surface bi, dëgëraay bi, ak baña yàqu te du defar ay puce.
2. Ni Burnishing di doxee
Jokkoo ak jumtukaay: Jumtukaayu lakk bu am rouleau wala boule lañuy tëye ci kaw surface bi.
Pression ak yëngu: Bi jumtukaay bi di daw ci kaw suuf si, presion bu yéeg dafay yàq surface bi ci anam wu plastik.
Soppi surface: Collu yi dañuy dalal nekk vale → surface bi dafay gëna nooy, gëna dëgër, gëna mëna xeex wear-.
Amul benn dindib jumtukaay: wuute na ak honing,kompresioŋ surfaas ak nooyam.
3. Jëfandikoo Burnishing
Oto: Arbres, vile, tige de piston.
Hidrolik ak pneumatik: Batonet silindre hydraulique, arbres de pompe.
Aérospatial: Pièces de vitesse de déterrissage, arbres de turbine.
Ingénieur général: Surnaalu porte, rouleau yu jaar yoon, implant medikaal.
Njariñ yi gëna mag: Dafay gëna dëgëral coono, baña yàqu, ak surface bu baax (mën na yegg Ra < 0.1 μm).
4. wuute yu am solo yi am ci digganté Honing ak Burnishing
| Melokaan | Honing | Lakk |
|---|---|---|
| Doxalin yu xel nàngu | Dagg abrasif → dindi mbir yi | Deformaasioŋ plastik → surfaas buy tënk |
| Dindi jumtukaay | Waaw (0,02 ba 0,15 mm) | Dédeet (dafay nooy ak di kompresse) |
| Jub | Kawe lool, jubbanti geometri (±2–5 μm) | Du jubbanti geometrie, rawatina finishing surface |
| Finishing surface | -xar, diw - tëye (Ra 0.1–0.8 μm) | Nooy lool, melni seetu - (Ra < 0.1 μm) |
| Dëgëru kaw gi | Amul coppite bu mag | Yokk dëgëraay surface ci liggéey bu sedd |
| Dafay baax | Forage yi ci biir dañu soxla jubbanti geometrie | Arbres, batones ak surface yu soxla dëgër + baña yàqu |
| Aplikaasioŋ yi | Silindru motëri, forage hydraulique, engrenage | Arbres, broches, barre de cylindre, sièges de roulement |
Ci gàttal:
Honing= dindig macceer ci anam wu jaar yoon ngir jubbanti geometrie bi ak defar diwu-finishing yuy tëye ci biir forage yi.
Lakk= sedd-liggéey buy gëna dëgëral kaw gi ngir yokk dëgëraay bi ba noppi am finish bu niru ak seetu te du dindi macceer.
Xeetu jumtukaayi Honing ak seeni jëfandikoo
1. Benn - Jumtukaayi Honing
Tegtal: Jumtukaay bi dafay jaar ci forage bi benn yoon, dindi macceer bi ak diamand / CBN abrasif manche.
Melo jëmmal: Amul ñuy baale; benn-dagg ci yoon.
Aplikaasioŋ yi:
Produksioŋ bu bari -.
Robinet hydraulique yu jaar yoon, injecteur karburaŋ, piyeesu motër yu ndaw.
Njariñ yi: Gaawaay bu rëy, dëppoo, wàññi diiru sikl bi.
2. Jumtukaayi Honing yuñ mëna yaatal
Tegtal: Xeer abrasif yi deñukoy fikse ci mandrel buy yaatu radial ngir jot ci kuuru forage bi.
Melo jëmmal: Jumtukaay bi mën nañu ko méngale ak dayo bi.
Aplikaasioŋ yi:
-jëfandikoo silindre motëri, silindre hydraulique, boîtier pompe.
Njariñ yi: Barina lumu mëna def, mën na jëfandikoo ay diametre forage yu bari ak benn jumtukaay.
3. Diamand ak CBN Jumtukaay
Tegtal: Jëfandikoo xaalisabrasif yu mag(diamand wala nitrure de boron cube) ci barabu abrasif yiñ gëna xam.
Melo jëmmal: Dëgër gu gëna mag, dundu jumtukaay bu gëna gudd, dagg jëf ju gëna gaaw.
Aplikaasioŋ yi:
Macceer yu dëgër (seramik, karbure, asiye yu dëgër, alliage aérospatiale).
Liggéeyukaay yu xarañ yu melni aerospace, medsin, ak sistemu injeksioŋ essence.
Njariñ yi: Jaar-jaar bu amul fenn, yàggaay ak njariñ.
4. Jumtukaayi Honing Plateau
Tegtal: Jumtukaay wala xeer yuñ defar ngir defarsurface platodi dindi collu yu ñaw yi.
Melo jëmmal: Dafay bàyyi surface bu nooy ak vale yu xóot ngir tëye diw.
Aplikaasioŋ yi:
Silindru motër (oto, moto, géej).
Koposaŋ hydraulique yu soxla friction bu woyof ak guddu fan yu bari.
Njariñ yi: Dafay gëna yombal lubrication bi, wàññi dogg- ci diir bi, yokk dundu pàrti bi.
5. Brosse à honing flexible (Ball Hones)
Tegtal: Filament nylon wala metal yu yomb te am boule abrasif.
Melo jëmmal: méngoo ak jëmmu forage bi; def surface finishing moo gën dindi stock bu diis.
Aplikaasioŋ yi:
Deburring, raxas ak jeexal.
Silindru frein yi, piyeesu motër yu ndaw yi, bunduxatal yi, tub medikaal yi.
Njariñ yi: Yomb naa jëfandikoo, baaxna lool ci defar surface bu mujj ak defar crosshatch.
6. Jumtukaayi Honing Mandrel
Tegtal: Jumtukaay honing cosaan akmandrel- xeer yuñ fikse, expansible ci forage bi.
Melo jëmmal: Dafay joxe dimensionnement ak geometrie bu jaar yoon.
Aplikaasioŋ yi:
Honing industriel général.
Tabaxaat motëru oto, jumtukaayi aerospace.
Njariñ yi: wóor, jaar yoon, te ñu bari ñu koy jëfandikoo ci masini horizontal/vertikaal.
Tann jumtukaayu Honing bu baax
Sooy tànnee jumtukaayu honeng, xoolal:
Pièce de travail
Aleage yu dëgër, seramik → Jumtukaayi diamant/CBN.
Acier buñ miin, fonte → Xeer yiñ gëna xam wala yuñ mëna yaatal.
Dayo ak jëmmu forage
Forage yu ndaw yu jaar yoon → Jumtukaayi honeing yu am benn -pass.
Forage yu rëy/yu mëna soppiku → Jumtukaayi mandrel yuñ mëna yaatal.
Form yu jafee xam wala deburring → Boule yu yomb.
Finishing surface bi war
Diwu - tracé croix buy tëye → Jumtukaayi defar platoo.
Finishing bu nuru seetu - → Xeetu diamant/CBN ak xeer yu rafet.
Deburring / nettoyage → Broos yu yomb.
Tolluwaayu liggéey bi
Volume bu kawe -, otomatik → Benn -pass wala jumtukaayi diamand CNC.
Volume bu woyof/diggi, defar bu mat sëkk → Jumtukaayi mandrel yuñ mëna yaatal.
Ci gàttal:
Ngir gaawaayu liggéey bi ak méngoo→ Jumtukaayi jàll benn -.
Ngir mëna def lu bari→ Jumtukaayi mandrel yuñ mëna yaatal.
Ngir macceer yu dëgër ak njub→ Jumtukaayi diamand/CBN.
Ngir lubrication ak dundu gu yàgg→ Jumtukaayi plato.
Ngir jeexal ak dindi→ Broos yu yomb.
Xeetu masin Honing
1. masinu horizontaal
Tegtal: Fuse de honing ak pièce de travail orientéci tëdd.
Melo jëmmal:
Dafa gëna baax ciforage yu gudd te sew(guddaay - ak - diametre > 5:1).
Pièce de travail ñu ngi koy jàppale ci barab yu bari ci guddaayam.
Liggéeyukaay bu dëgër ngir -honing pax mu xóot.
Aplikaasioŋ yi:
baril bunduxatal.
Tube silindre hydraulique.
Boîtier pompe yu gudd.
2. Masin Honing yu taxaw
Tegtal: Fuse de honing est montéci taxaw, ak pièce de travail bi ñu jub.
Melo jëmmal:
Dafay laaj bayaal bu néew ci dër bi (design bu dëgër).
Yomb naa jëfandikoopièces de travail yu yaatu te diis.
Gravite dafay jàppale coolant bi mu daw ak dindi puce yi.
Aplikaasioŋ yi:
Bloku motër.
Silindru frein.
Forage yu engrenage ak boîtier compresseur.
3. CNC Machine Honing
Tegtal: Masinu honing yuñ kontre ci ordinatër, ñu defaree kootomatisasioŋ ak -defar.
Melo jëmmal:
Xool feed bi otomatik, stroke bi ak yaatal jumtukaay bi.
Micron-niveau njub ak baamtu.
Mën na saafara cone, ovalité ak yeneen njuumti geometrik.
Aplikaasioŋ yi:
Àndaaleb motër aérospatial.
Injecteur karburaŋ ak bloku silindre yi ci oto yi.
Robinet hydraulique ak pneumatik.
4. Masin Honing Manuel
Tegtal: Dañu koy jëfandikoo ak loxo, lu ci bari ak mandrel yu yomb ak xeer abrasif.
Melo jëmmal:
Njëg yu woyof ak liggéey bu yomb.
Dafay laaj operatër yu xarañ ngir mëna jaar yoon.
Liggéey yu ndaw la -y defar wala defar.
Aplikaasioŋ yi:
Atelier defaraat motër.
Gaaraas yu ndaw ngir defar ay masin ak defar ay masin.
baril bunduxatal ak pièce yu ndaw yu xarañ.
Tablo méngale bu gaaw
| Xeetu masin | Jubluwaay / Kontrol | Dafay baax | Aplikaasioŋ yiñ gëna xam |
|---|---|---|---|
| Honing bu tëdd | Fiil bu tëdd | forage yu gudd te xóot | Tube hydraulique, baril |
| Honing bu taxaw | Fuse bu taxaw | Forage yu diis/gaaw | Bloc moteur, forage de vitesse |
| Honifie CNC | Ordinatër-ñuy saytu | Volume bu kawe-, jaar-jaar bu kawe - | Aérospatiale, oto, hydraulique |
| Honing manuel | loxo/manuel | Defar bu ndaw -, liggéey bu yomb - | Ateliers, baril de feu |
Tegtale masin Honing: Horizontal vs. Vertical vs. CNC vs. Manuel
| Xeetu masin | Dafay baax | Aplikaasioŋ yu baax | Njariñ yu mag yi |
|---|---|---|---|
| Honing bu tëdd | Bore yu gudd te xóot; komponent yu mag | silindre hydraulique, baril bunduxatal, boîtier pompe yu gudd | Dafay dëgër ngir -honing pax mu xóot; baaxna lool ci forage yu gudd te sew |
| Honing bu taxaw | forage yu diis wala yu gàtt; barab yu dëgër | Bloku motëri, silindru frein, forage de vitesse | Barab-baax; abhi Fine Produits |
| Honifie CNC | -jubluwaay bu bari, defar bu bari - | Koposaŋ aérospatial, injecteur karburaŋ oto, vanne hydraulique | Kontrol otomatik; mikron-niveau njub; baaxna lool ci geometrie yu jaffe |
| Honing manuel | Volume bu ndaw-, njëg -liggéey yu am solo | Tabaxaat motër, atelier yu ndaw, baril bunduxatal | Njëg bu njëkk bi yomb; xam-xam operatër - dependant; mën nañu ko def ci liggéey yu ndaw wala defar Machinist |
Tann masin Honing bu baax: Mbir yu am solo
1. Dayo ak jëmmu pièce de travail
forage yu gudd te xóot: Tannalmasin yu tëddngir dayo ak njub.
Forage yu diis wala yu gàtt: Machine de honing vertikaalñoo gëna méngoo ndax seen jëmmal ak seen dindi puce ci ndimbalu gravite-.
2. Tolluwaayu liggéey bi
Volume bu bari -, soxla njubte bu bari -: CNC masinijoxe otomatisation ak kalite bu méngoo.
Volume - bu woyof wala liggéey defar: Machine de honning manuelam njëg -yomb te neexa jëfandikoo.
3. Li ñuy laaj ci wàllu njub ak surface Finishing
Tolerans yu dëgër ak surface yu rafet: CNC masiniak abrasif diamand wala CBN ñooy gëna baax.
Finishing yuñ miin: Machine de life manuelle ou horizontalemën na doy.
4. Barab ak budget
Barab bu néew: Machine de honing vertikaaldañu kompact te gaaw.
Budget bi ñuy bàyyi xel: Machine de honning manuelam njëg yu njëkk yu gëna néew.
Résumé: Tann masin Honing bu baax
Ngir - gëna jubal, - defar volume bu bari: CNC masinimooy tànneef bi gëna baax, di joxe otomatisation ak jaar-jaar bu tollu ci micron-.
Ngir forage yu gudd te xóot: Machine de ligne horizontalejoxe stabilite ak méngoo ak aplikaasioŋ yu mel noonu.
Ngir forage yu diis wala yu gàtt ci barab yu kompact: Machine de honing vertikaaldi gaaw te sakkanal palaas-.
Ngir -volume bu néew wala liggéey defar: Machine de honning manuelam njëg -yomb te neexa jëfandikoo.
