Xam-xam ci masin Honing
A masin de lifeab jumtukaay la buy jeexal surface - ngir gëna baaxalgeometri, njubte ci dimension, ak bindu kaw gide forage wala pax cylindrique.
Dafay jëfandikooxeer abrasifmonté ci kawmandrel buy wëréelu ak buy wëréeludindi ab lalu macceer bu woyof - daanaka ay mikrometre yu néew - ngir amtoleransi yu dëgër (±1–2 μm)aksurface bu baax (Ra bu néew wala bu tollu ci 0.1 μm).
Honing mooyjéego bu mujj ci usineginaaw buñu ko for wala yëy, te dafay am solo ci liggéeyukaay yi nga xamni dañu soxla mouvement bu neex, daje bu dëgër, ak lubrication bu dëgër - lu melni cimotëri oto, sistem hydraulique, roulement ak paccu aerospace.
Xeetu masin Honing yu bari
Mën nañu xaaj masin Honing ci seeni configuration, jubluwaayu liggéey, niveau automatisation ak seeni aplikaasioŋ.
Ci suuf amnaxeetu yi gëna barijëfandikoo ci yenn liggéey:
1. Masin Honing Horizontal
Pièce de travail dañu koy tëye ci horizontal bi jumtukaayu honing bi di jaar ci biir.
Dafay méngoo akTube yu gudd, arbre ak silindre hydraulique.
Dañu koy gëna jëfandikoo ngirci - pax yi.
Njariñ yi:
Dina baax ci pièce yu gudd.
Liggéeyukaay bu dëgër.
Rawale chip bu baax.
Aplikaasioŋ yiñ gëna xam:
Silindre hydraulique, baril bunduxatal, forage arbre à vilebrekin ak tube precision.
2. Masin Honing yu taxaw
Pièce bi ñuy liggéey dañu ko taxawal; fiil biy gëna yéeg di wàcci.
Dafa gëna baax cikomponent yu gàtt, yu kawe -akpax yu nëbbu.
Njariñ yi:
Emprent tànk bu dëgër.
Debit coolant bi gëna baax.
Yomb naa otomatise.
Aplikaasioŋ yi:
Bloku motër yi, boîtier roulement yi, compresseur yi ak boîtier engrenage yi.
3. Machine Honing Hone
Ñu ngi ko jagleeltëju-mujjentalu (aay) forage, fu dindi mbalit mi ak saytu fitnaal lu jafe la.
Dafa am debit bu yam ci coolant bi ak configurasioŋu xeer ngir mëna wéy di daje.
Aplikaasioŋ yi:
Yaramu pomp yi, boîtier vanne yi, ak piyeesu oto yu am njeexte yu nëbbu.
4. Benn -Masin Honing Pass
Ñu xamee ko itam nisistemu finishing forage wala alesage bu jaar yoon.
Jumtukaay bi dafay jaar benn yoon ci forage bi te kenn duko delloo.
Dindi macceer ci benn feed buñ saytu, baaxna lool ci defar volume bu bari-.
Njariñ yi:
Jamonoy sikl bu gaaw.
Kontrolu dayo bu baax ak mëna baamtu.
Operatër bi dafa néew lumuy jàppale.
Aplikaasioŋ yi:
Injecteur karburaŋ yi, boîtier transmisioŋ yi, bloku vanne hydraulique yi.
5. Masinu Honing Fuse yu bari
Fiil yu bari dañuy liggéey benn yoon ci benn wala pièce yu bari.
lu bari cidefar lu bari(misaal, bloku motëru oto).
Mën na amCNC-ñuy saytu ci -jëfandikoo.
Njariñ yi:
Produktivite bu rëy ak méngoo.
Liggéeyukaay otomatik.
Dafay baax ci boole ligne.
6. Masin Honing yi ci biti
Jëfandikoo ngir honesurface silindrique ci bitidu ay forage ci biir.
Dafa baax ngir gëna yombal rond bi, surface bi, ak diametru arbre yi wala batone yi.
Aplikaasioŋ yi:
Journal roulement yi, batone piston yi ak fiil yi.
Application masin Honing
| Bërabu defarukaay | Komponent yiñ gëna xam |
|---|---|
| Oto | forage cilindre, bielle de connexion, boîte de engrenage |
| Aérospatial | Actuateurs hydrauliques, manches de trenement d'atterrissage |
| Roulement | Bagues intérieurs et extérieurs, manches portant |
| Hidrolik/Pneumatik | Tube cylindre, bloc vanne |
| Bu kër dogtoor | manche implant, tube chirurgikaal |
| Petrol ak Gaz | Boîtier de pompe, boîte de contrôle |
Produit yiñ defaree ay masin Honing
Roulement de précision ak kursu roulement
Fourure silindre moteur et blocs
Silindre hydraulique ak pneumatik
Boîtier transmisioŋ
baril ak tube
Pompe ak yaramu vanne
manches de compresseur
Bushing ak fuse guide
Taarixu jëm kanam bu masin Honing
| Era | Lu gëna am solo ci yokkute |
|---|---|
| 1900s | Honing ñu ngi ko defar muy pexem loxo ngir jeexal silindre motëri. |
| 1940s | Masinu horizontal mekanik bu njëkk biñ dugal ngir liggéey ci lu bari. |
| 1960s | Sistemu foning fiil bu taxaw ak bu bari-ñu defar ngir liggéeyum oto yi. |
| 1980s | CNC- masin honing kontre dafay gëna dëgëral ak mëna baamtu. |
| 2000–Ba leegi | booleci-jëfandikoo, otomatisation, akKontrol buy méngoongir liggéey bu jaar yoon. |
Processus masin Honing
Montagepièce de travail bi bu baax ci biir fixture bi.
Dugalal mandrel biak xeer abrasif.
wëlbatiku ak wëlbatikumandrel bi ngir sos motif croix.
Xool fippug xeer yiak feed rate ngir dindi ab lalu macceer bu woyof.
Raxasak coolant ngir dindi chips yi ak tëye tàngoor wi.
Nattdayo forage ak geometrie (ci saa si wala ci loxo).
Raxasak saytu bu mujj ngir rond, kon, ak finish surface.
Njariñ / Njariñu jëfandikoo masin Honing
defmikron-niveau njub (±1 µm)
Defarseetu - nuru surface(Ra Lu néew wala tollu ci 0.1 μm)
Jubbantinjuumti ci jëmm(rond, con, ondulé)
Yokkataltëye lubrifikaasioŋakrésistance à l'usure
Dafay wàññibruit ak frictionci ndaje yi
Yaataldundu komponent
Di méngoo akMatériel yu dëgër ak yu nooy
Tann defarkatu masin Honing yi gën
Sooy jàngat furnisër yi, xoolal:
Xam-xam xarala ak reso serwiis
Toleransu njubteg masinak mën mëna baamtu
Màrku sistem CNC(Fanuc, Siemens, Mitsubishi)
Deggoo ak otomatisation / robotik
Mënu personaaliseer
Ginaaw-Jàppale ak pièce de rechangedisponibilite
Royuwaayi kiliyaan bi ak sertifikaa yi (ISO 9001, CE, SGS)
Mbir yoo wara bàyyi xel sooy jënd masin Honing
Dimension pièce de travail et type de forage(jaaraleko wala buum)
Tolerans biñ soxla ak surface biy jeex
Tolluwaayu liggéey bi ak niveau otomatisation
jumtukaay ak abrasif
Sistemu seddal ak kalite segg
Maintenance ak xam-xam bi war ci operatër bi
Garantie, tàggat ak ndimbalu xarala
Màndarga yi masin Honing
| Moom mu ngi | Range / Man-man |
|---|---|
| diametre de forage | 1 mm – 1000 mm |
| Guddaayi fiil | Lu ëpp 2 meetar (ci tëdd) |
| Jub | ±1 μm ba ±3 μm |
| Finishing surface | Ra 0,02–0,2 μm |
| Dëppoo ak jumtukaay | Acier, fonte, aluminium, titane, céramique |
| Gaawaayu fiil | 100 ba 600 wëlbatiku |
| Gaawaayu weccoo | 10–50 mm/s |
Ni ñuy jëfandikoo masin Honing
Monte pièce de travailbu baax ci biir fixture bi.
Sampaale ak méngalemandrel bu jaar yoon wala set doj.
Defar ay paramet- gaawaayu wëréelu, guddaayu trait bi, ak viteesu joxe gi.
Defal coolantdi wéy di honing.
Tambalilak presioŋ bu woyof; ndànk-ndànk yaatal xeer yi.
Dayo monitër bijëfandikoo jauge wala ci -kaptër yi.
Jeexal siklu, dindil pièce bi nga raxas ko.
Saytungir rond, jub, ak jeexal surface.
Glossaire / Terminologie Term ngir masin Honing
| Anam | Tekki |
|---|---|
| Mandrel de bonneur | Jumtukaay buy tëye ak yaatal xeer abrasif. |
| Modèle à croix | Motif liiñ buy daje bu bawoo ci yëngu rotatif ak reciproque, gëna baaxal lubrication bi. |
| CBN / Xeetu diamant | Matériel yu superabrasif ngir weñ yu dëgër. |
| Benn - | Liggéeyukaay bi jumtukaay bi di jaar benn yoon ci forage bi te du dellu ginaaw. |
| Ci-Jëfandikoo Jauge | Natt otomatik ci diiru honing ngir mëna am dimension yu leer. |
| Bore buum | - pax mu tëju te soxla pexem honeing bu amul fenn. |
Njëg li masin Honing
Njëg li ci masin Honing mingi aju ci xeetu masin bi, dayo bi, otomatisation bi ak li ñuy laaj ci njub:
| Xeet tàppe | Njëg yiñ gëna xam (USD) |
|---|---|
| Banc Honing Machine Manuel | $3,000 – $8,000 |
| Demi-Masin bu tëdd buy def boppam | $10,000 – $25,000 |
| CNC masin Honing taxaw | $20,000 – $60,000 |
| Sistemu defar fuse yu bari- | $60,000 – $150,000+ |
| Benn - jàll / Liiñ otomatik buñ personaalise | $80,000 – $200,000+ |
