Luy Honing?
Honingmooyprocédure de finition de surface de précisiondi jëfandikoo ngir gëna suqali geometrie, njubte ci dimension, ak kalite surface bu benn pièce masin -forage silindrique bi ci biirci komposant yu melni silindre motëri, tub hydraulique, ak kursu roulement.
Processus bi dafay jëfandikoojumtukaayu abrasif (bopp wala mandrel)akxeer yuñ lëkkale wala superabrasifdi wëlbatiku ak di wëlbatiku benn yoon. Yooyu yëngu yuñ boole dañuy defarmotif tracé croixci kaw suuf - màndarga bu am solo buy gëna tëye diw, baña yàqu, ak liggéey bu neex ci ensemble yu jaar yoon.
Honing dafay faral di nekkliggéey bu mujj, topp forage, reaming, wala yëy, ngir ammuñ yu dëgër (±1–2 μm)aksurface bu rafet (Ra 0.02–0.2 μm).
No Honing di doxee
Tabb ak jubbanti– Pièce de travail bi dañu ko tëye, te mandrel bi ñuy gëna liggéey dafa méngoo ak axis forage bi.
Rotation ak reciprocité- Boppu honing bi dafay wëréelu bi muy dem ak dikk ci biir forage bi.
Yaatu abrasif- Xeer honing yi dañuy yaatu radial ci suufu presioŋ buñ saytu ngir dindi mbir yu ndaw.
Doomi jàmbur- Fexe rotary ak ligneer boole dañuy forme texture crosshatch buy méngoo.
Finishing ak raxas– Ni ñu koy defee dafay wéy ba keroog ñuy am texture surface biñ bëgg, diametre bi, ak rondness bi.
Natt ak saytu- Natt yu mujj yi dañu firndeel geometri forage bi, cone bi, silindrisite bi, ak kalite surface bi.
Njariñu Honing ci yeneen liggéey
| Melokaan defar | Honing | Yëy / Reaming / Lapp | Njariñu Honing |
|---|---|---|---|
| Dindi jumtukaay | Mikroskopik (2-50 μm) | Lu gëna rëy wala lu gëna rafet a ngi aju ci anam wi ñu koy defee | Dindi mbir yu néew ngir saytu bu jaar yoon |
| Jub | ±1–2 µm | ±5–10 μm (yëy), ±0.5 μm (lapp) | Dina baax ci seet geometrie |
| Finishing surface | Ra 0,02–0,2 μm | Ra 0.2-0.8 μm (yëy), Ra 0.005-0.05 μm (lapp) | Texture surface bu nooy te am njariñ |
| Defar tàngoor | Gàtt | Moderate ba kawe | Dafay moytu distorsion wala microcracks |
| Jubbanti Geometrie | Excellent (rond, conique, droite) | Lu yam | Dafay saafara njuumti yi ci jëmm ji ñu bàyyi ci liggéey bi njëkk |
| Lubrication buy tëye | Excellent (croix) | Poor (xoosu plat wala ligneer) | Dafay gëna baaxal liggéeyu tribologie |
| Dundu jumtukaay ak njëg | Bunu yamale yamale | Roues de grinding mën nañu gaawa yàqu |
Dundu gu gëna gudd ak njëg bu woyof ci pàcc bu nekk |
Njariñ yu mag yi
Precision bu kawengir dayo ak geometri yépp.
Resistance wear bu gëna baaxndax surface biñ gëna defar.
Retention huile bu baaxak wàññi friksioŋ.
Dafay saafara njuumte yici jéego yi njëkk ci liggéey bi.
Yokkatal performanceak dundu liggéeyu komposant yiy toxal wala yuy tëju.
Application Honing ci Machining bu jaar yoon
Honing jouer arol bu am solo ci yenn liggéey yu jaar yoon, fu tolerans yu sew lool, finishing surface yuñ saytu, ak geometrie bu méngoo dañu am solo ngir wóor, performance, ak guddu fan.
Ndax honing mën na jubbantinjuumti ci jëmm (koni, rond, ondulé)boole ci gëna suqali surface bi, dafay faral di nekkliggéey bu mujjbalaa ñuy dajale.
1. Liggéeyukaay oto
Komponent yiñ gëna xam
Forage cilindre moteur (bloc et revêtements)
Bielle de connexion
Engrenage, moyeu de engrenage ak arbres
Silindre yu mag yi ak etrier yi
Yaram injecteur karburaŋ
forage levateur de vanne
Lu tax Honing soxla
Forages de cylindre:Ginaaw boo sonal, honeng mooy defar li gënmotif tracé (30 degrés –45 degrés), lu am solo ngir tëye diw, tëjug bague piston, ak filmu lubrication buñ saytu.
Baton de connexion:Dafay fexe ba catu crankpin bi ak catu piston bi dajaloo bu baax, wàññi friksioŋ ak wear.
Engrenage ak Arbres:Dafay saafara jaar-jaaru forage bi ba noppi gëna suqali fit bi ci presse wala ensemble gliisement.
Ay ngëneel
Wàññi li ñuy mànke ci diw ak li ñuy bàyyi ci jawwu ji.
Dooley motër bu gëna baax ak sakkanal essence.
Dundug komponent bu gëna gudd ak liggéey bu gëna am dal.
2. Liggéeyukaay aerospace
Komponent yiñ gëna xam
silindre hydraulique
manches et amortisseurs
manches de commande d'essence et bobines
Boîtier de pompe et boîte de vitesses
Bushing ak kursu roulement yu jaar yoon
Lu tax Honing soxla
Sistem aerospace yi dañuy laaj coono bu baristabilite dimensionel, wóor ci tëjug, ak baña coono. Honing dafay fexe:
Silindrisite bu dëgër ak jub ngir tëjug hydraulique.
Xoos-amul xoosu, seetu-mu jeexal ngir wàññi senn.
Texture surface buñu saytu ngir lubrifie ci suufu pression ak tàngoor yu wuute.
Ay ngëneel
Sistem hydraulique bu amul senn.
Wàññi diggante yi ñuy toppatoo.
Toleransu niveau aerospace - (±1 μm tipik).
3. Hidrolik ak pneumatik
Komponent yiñ gëna xam
Tube silindre hydraulique et pneumatique
Yaramu vanne yi ak bobine yi
Manches et boîte de pompe
Piston ak vanne servo
Lu tax Honing soxla
Sistem hydraulique ak pneumatik dañu sukkandikoo cisurface yuy gliise ak yuy tëju. Honing dafay joxe:
-surfaasu friksioŋ bu woyofngir gëna neexa jëfandikoo.
Liggéeyukaay bu jaar yoonngir mëna séddale pression bi ci anam wu maase.
-seau bu amul sennak ci biir pressure bu tar.
Ay ngëneel
Wàññi perte friksioŋ ak defar tàngoor.
Dundug seal ak piston bu gëna gudd.
Yokkateg njariñu sistemu kuuraŋ fluid.
4. Defar ay roulement
Komponent yiñ gëna xam
Bague de roulement intérieur et extérieur
manches et bushings de roulement plain
Boîtier portant
guides de roulement ligneux
Lu tax Honing soxla
surface portant yi soxlarond bu jaar yoon, ak mikrotekstu surfaas buñ saytungir mëna séddale sargal bi ak friksioŋ bu néew.
Jubbanti geometrie:Dindi cone ak ovalité yi des ginaaw biñu yëyee.
Kontrolu mikrofini:Dafay joxe surface bu plateau ak valé yu rafet ngir lubrication.
Yokkateg kàttanu yobbu sargal-:Fexe ba filmu bi am dëgëraay buy méngoo ci anam yu bari.
Ay ngëneel
Wàññi bruit ak yëngu-yëngu yi ci daw.
Dundug portant bu gëna gudd ndax wear uniforme.
Gaawaay bu gëna am solo ak tàngoor wu dëgër.
5. Aparey ak jumtukaayi pajum
Komponent yiñ gëna xam
Siso ak daggukaayu operaasioŋ
Implant articulation orthopédique (komposant ankle, genou)
Tube hipodermique ak kanule
Jumtukaay yu endoskopik
Lu tax Honing soxla
pàrti pajum dañuy faral di soxlaseetu-kaliteakburr-pax yu amul benn njubci asiye inox wala titanium.
Honing def:
Surface yu nooy, yu baax ci sterilisasioŋ.
Kontrôlu dimensioŋ bu jaar yoon ngir press fit wala joint yuy boole.
Dindi ay xar-xar yu ndaw ak ay jafe-jafe ci kaw suuf.
Ay ngëneel
Wàññi friksioŋ ak weñ ci implant yi.
Dundug liggéey bu gëna gudd ci jumtukaay yuñ mëna jëfandikoowaat.
Topp li ISO 13485 tëral ci wàllu finishing surface.
6. Liggéeyukaay petrol, gaz ak energie
Komponent yiñ gëna xam
Revêtement de compresseur et de pompe
Bloku vanne ak manche
silindre hydraulique ngir forage
yaram vanne de commande
Piston ak piston
Lu tax Honing soxla
Koposaŋ yooyu dañu wara muñpression bu yéeg, tàngoor, ak ndox yuy yàq. Honing dafay fexe:
Njubluwaay bu dëgër ci sistemu vanne ak pomp.
Dëgëru kaw gi
Stabilite dimensionel ngir liggéey bu yàgg-.
Ay ngëneel
Wàññi fuite ak waxtu tëju.
Dundug komponent bu gëna gudd ci environmaa abrasif.
Koolute bu gëna baax ci forage ak sistem hydraulique.
7. Jumtukaay ak defar matt
Komponent yiñ gëna xam
Bushings ak manche guide
Moules cavités et manches éjecteurs
perforage guide forage
Ensemble matris de précision
Lu tax Honing soxla
Jumtukaay yi soxlaajuste ak jubluwaay bu jaar yoonngir mëna wéy di liggéey ci kalite.
Dindi jumtukaay màrku ak burrs ginaaw EDM wala reaming.
Dafay gëna yombal mën mënu punch yi ak poto guide yi.
Dafay gëna yombal baamtu dimension yi ci diiru liggéey bu bari.
Ay ngëneel
Yokk dundu moule ak dëggu.
Jumtukaay bi gëna nooy ak wàññi wear.
Kalite piyees bu gëna baax ak njëgu mbalit mi wàññeeku.
8. Yeneen aplikaasioŋ yuñ jagleel
| Sektër | Piyees yuñ miin | Li gëna am solo ci Honing |
|---|---|---|
| Marine | Fourures moteurs, noyeu hélice | surface yuy tëju yuy xeex corrosion |
| Rail | silindre de frein, roulements | Seal bu dëgër ak yëngu bu neex |
| Robotik | actuateurs hydrauliques, bras | Friksioŋ-mouvement libre |
| Ingénieur de précision | Forage de jauge, jumtukaayi métrologie | Geometrik bu jaar yoon ak surfaas bu jaar yoon |
Tënk
Honing dafay fexenjub, liggéey, ak yàggaayci biir liggéeyukaay yi nga xamni composant yi dañu wara toxu, tëju wala wëlbatiku bu baax.
Du yam ci yokkdimensionel ak geometrikwaaye itam dafay gëna baaxalmàndarga surfacengir mëna am wóor ci wàllu liggéey ci anam yu metti yu mekanik.
Ci yoon sax:
Yëydafay màndargaal jëmm ji.
Honingdafay fexe ba njub.
Jeexoonci ñoom ñaar ñépp lay joge.
